Usbellows logo.png
EJMA Logo

US Bellows is a Standards Subscriber | Exp: Dec 31, 2026 | See ejma.org to check verification process
Celebrating over 20 years of EJMA membership

What is end thrust?

It is the force generated due to the pressure inside the expansion joint. Pressure thrust is calculated by multiplying the area of the mean bellows diameter by the pressure.

Bull 02 a
Bellows “PA” (pressure x area) load
Read More

How do define a hydro-test pressure based on design pressure?

Bellows undergoing a hydro-test, with pressure defined by the design pressure
Bellows undergoing a hydro-test pressure

How does US Bellows define a hydro-test pressure based on design pressure?

When determining the pressure for hydrostatic testing of your expansion joints, the most important aspect is the applicable design codes. Normally, the ASME SEC VIII Div.1 general hydro-test pressure will be 1.3 x design pressure, but if you are testing for ASME B31.1, B31.3,B31.4, it will be 1.5 x design pressure. 

That being said, there are many other considerations that will determine the test pressure, such as:

  • Test Duration
  • Temperature
  • End conditions of the assemblies
  • Special cases based on the customer’s situation

Be sure to discuss with our engineers so that we can correctly test your bellows and expansion joints.

Read More

Why do expansion joints fail?

Failures can occur for many reasons, but experience has shown that certain causes of failure fall into fairly distinct categories.

  • Shipping and handling damage. Examples: Denting or gouging of bellows from being struck by hard objects (tools, chain falls, forklifts, adjacent structures, etc.); improper stacking for shipping or storage; insufficient protection from weather or other adverse environmental conditions.

  • Improper installation and insufficient protection.

  • During and after installation.

  • Examples: Joints with internal liners installed in the reverse direction with respect to flow; installing an expansion joint in a location other than as prescribed by the installation drawings; premature removal of shipping devices; springing of bellows to make up for piping misalignment; insufficient protection from mechanical damage due to work in the surrounding area; insufficient protection of bellows during nearby welding operations and failure to remove shipping devices before placing system in operation.

  • Improper anchoring, guiding and supporting of the system.

  • Anchor failure in service.

  • Bellows corrosion, both internal and external.

  • System over-pressure (in-service or hydrotest). Bellows vibration (mechanical or flow-induced resulting in high cycle fatigue).

  • Excessive bellows deflection (axial, lateral, angular deflections greater than design values).

  • Torsion.

  • Bellows erosion.

  • Packing of particulate matter in the bellows convolutions which inhibits proper movement of the bellows.
Number22
Failed Competitor Expansion Joint

 

Read More

What is the failure mode of bellows?

The failure mode of bellows could be any of a variety of things including erosion, corrosion, cyclic fatigue or thermal creep at elevated temperatures.

Failed expansion joint
Universal Metallic Expansion Joint from Competitor with Squirm Damage
Read More