US Bellows custom designed universal expansion joints for an oil refinery in the Philippines. The bellows and liner are fabricated from 304 stainless steel and the cover, tie rods, flanges and pipe spool are carbon steel. The sizes are 18″ dia. x 60.5″ long, 28″ dia. x 80.75″ and 36″ dia. x 40″ long. The units are designed with movement indicators and for 50 psig at 655°F. They are capable of 0.675″ compression, 0.375″ lateral and 1″ angular. The bellows and pipes were 100% x-rayed, PMI examined and hydro-tested
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Single Expansion Joints Manufactured for a Lab at Michigan State University

Read MoreThese custom single expansion joints were manufactured for a rare isotopes beams lab at Michigan State University. They are 1″ and 1-1/2″ in diameter and fabricated entirely of 304 stainless steel. The expansion joints are capable of 1″ movement, 380 lb. and 150 psig at 400°F. Dye penetrant exam and helium leak test was conducted prior to shipment.
78″ Dia. Single Expansion Joints Designed for an Internal Reactor
| Type: | Single Expansion Joint |
| Size: | 59-7/15″ to 78-8/8″ and are 41-5/16″ long Diameter |
| Material: | 800H, A-240 type 304H stainless steel weld ends |
| Design | lateral movement of 0.25″, axial movement of 2.64″ and 15 psig at 1231°F |
| Testing: | 100% X-Rayed | Dye-penetrant |
These single expansion joints are custom designed for an internal reactor in a propylene process unit. They are fabricated with Incoloy 800H bellows and A-240 type 304H stainless steel weld ends. The expansion joints range in diameter from 59-7/15″ to 78-8/8″ and are 41-5/16″ long. They were designed for a lateral movement of 0.25″, axial movement of 2.64″ and 15 psig at 1231°F. PMI, x-ray and dye penetration tests were performed prior to shipment.
Read MoreTied Universal Expansion Joints Designed for a Vapor Line Used for Rail Car Loading
US Bellows custom-designed and fabricated tied universal expansion joints for a vapor line used for railcar loading at the Houston ship channel. The expansion joints are 12″ dia. x 40″ O.A.L. The bellows are fabricated from 304 stainless steel and the flanges and limit rods are carbon steel. They are designed for 100°F at 1 PSIG and capable of 5″ axial movement. Each unit was 100% dye penetrant tested and soap and air tested prior to shipment.
Read MoreSingle Hinged Expansion Joints Custom Designed for a Chemical Plant

Read MoreTwenty-four single hinged expansion joint were custom designed for a chemical plant. Eight are 16″ dia., four are 12″ dia., twelve are 6″ dia., and they range in length from 14″ to 16″. The bellows are fabricated from 304 stainless steel and the rest is carbon steel. The 16″ dia. joints are designed for 2° angular movement at 300°F and 150 PSIG. The 12″ dia. joints are designed for 1 deg. Angular movement at 300°F and 400 PSIG. The 6″ dia. joints are designed for 1° angular movement at 300°F and 650 PSIG. All expansion joints were dye penetrant examined and hydro-tested prior to shipment
42″ Dia. Single Expansion Joint Refurbished for a Chemical Plant
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24″ Dia. Universal Expansion Joint Designed for a Refinery in Europe
US Bellows designed and manufactured this universal expansion joint in accordance with ASME section VIII for an oil and gas refinery in Europe. A U2A- form was furnished as part of the units’ documentation. The expansion joint has a 24″ diameter and 103″ overall length. The bellows, liners and covers are fabricated from 316 stainless steel, and the flanges, tie-rods and pipe are carbon steel. The unit is designed for an operating temperature of 181°F at 101 psig and 1″ axial movement with a 3″ lateral offset. The bellows and pipe longitudinal weld seams were x-rayed, dye-penetrant and hydro- tested prior to shipment
Read MoreFabric Expansion Joints Designed for an Exhaust Duct in a Gas Turbine Facility

These fabric expansion joints were custom designed for an exhaust duct in a gas turbine facility in Europe. The 81″ x 18″ x 16″ face to face expansion joints have an integral stainless steel frame and liner with a reinforced red silicone fabric belt. The assemblies were manufactured for a 400°F operating temperature at +/-100 inches of water column pressure. The expansion joints were 100% dye-penetrant tested before being shipped to the customer.
60″ Dia. Elbow Pressure Balanced Expansion Joint Refurbished in 3 Weeks
This 60″ dia. x 20″ OAL elbow pressure balanced expansion joint was refurbished by US Bellows in 3 weeks for a power generation plant in Wisconsin. The bellows are fabricated from Inconel 625 and the duct, elbow, cover and liner of carbon steel. The expansion joint was designed for 1″ axial movement at 715°F and 185 PSIG. The bellows longitudinal seams were 100% x-rayed prior to forming. After replacing the bellows, the expansion joint was dye penetrant tested and hydro tested at 185 PSIG.
Read MoreDuct Work and Expansion Joint Assembly Custom Designed by U.S. Bellows for an Oil Refinery in California

This duct work and expansion joint assembly was custom designed by US Bellows for an oil refinery in California. The project consists of 36″ x 48″ 304 stainless steel oval shaped duct work with a thick wall expansion joint and 30″ x 16″ carbon steel round shaped duct work. It is designed for 900°F at 13.2 psig, and the entire assembly was dye penetrant examined and 100% x-rayed prior to shipment.






