
US Bellows designed these universal expansion joints with flanges for HVAC services in California. The bellows are fabricated from 304 stainless steel, the flanges from A105 carbon steel, and pipe from 106 Gr. B carbon steel. The expansion joints in this project ranged from 3″ to 10″ in diameter, and are designed for an operating temperature of 160°F to 353°F at 120-125 PSIG, with an axial compression of 1.5″ and a lateral deflection of 1.3″. All expansion joints were 100% dye-penetrant tested and hydro-tested prior to shipment.
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10′ Long Expansion Joints Designed for a Nuclear Energy Facility
| Type: | Single Expansion Joint |
| Size: | 18″ Diameter and 120″ OAL |
| Material: | 316 Stainless Steel |
| Design | 35 PSIG at an Operating Temperature 1200°F |
| Testing: | 100% Dye Penetrant | Hydro-tested |
US Bellows manufactured these single expansion joints for a nuclear energy facility in Ohio. The expansion joints are 18″ in diameter and 120″ in OAL. All components are fabricated from 316 stainless steel. The assemblies are capable of 1.1″ axial movement, 0.5″ lateral movement, and are designed for 35 psig at an operating temperature of 1200°F. One end is beveled for welding, and the other end is fitted with a special 316 stainless steel clamp assembly. The expansion joints were dye-penetrant tested and hydro-tested prior to shipment.
Read More28″ Dia. Gimbal Expansion Joint Designed with Floating Rings for a Pipeline in Tennessee

This 28″ diameter by 43″ OAL single gimbal expansion joint with a square gimbal box was designed by U.S. Bellows for a pipeline in Tennessee. The bellows are fabricated from Inconel® 625 LCF and the pipe and liners from 316 stainless steel. The expansion joint is designed for an operating temperature of 1250°F at 120 psig. The assembly has a floating ring gimbal design that restrains the pressure thrust. The unit was dye penetrant examined, all welds were 100% X-rayed, PMI, and hydro-tested prior to shipment.
153″ Fabric Expansion Joint for a Gas Turbine Facility

US Bellows designed this fabric expansion joint for a gas turbine application. The dimensions for the expansion joint are 153” x 55” x 21”. The fabric belt is made from reinforced neoprene, while the frame and liner are fabricated from A572 Gr.50 carbon steel. The expansion joint is designed for -20°F/+200°F at +/- 100″ water column. A 100% dye-penetrant examination on the welds was preformed prior to shipment.
136″ Dia. Universal Expansion Joint for a Thermal Power Plant

US Bellows designed this universal expansion joint for a thermal power plant in Oregon. The expansion joint is 136″ in diameter and 36″ in OAL. The bellows are fabricated from stainless steel and the flanges and pipe are carbon steel. It is designed for a lateral movement of 1/2″ at 250°F and 15 psig. The expansion joint was 100% dye-penetrant tested prior to shipment.
Stainless Steel Universal Expansion Joints for a Pipeline in Taiwan

US Bellows designed these universal expansion joints with limit rods for a pipeline in Taiwan. The expansion joints are 4″ diameter by 18″ length. The bellows are fabricated from 304 stainless steel and the flanges are 316 stainless steel. They are designed for an operating temperature of 150°F at 150 psig, with a compression of 1.5″ and a lateral deflection of 0.5″. All expansion joints were 100% dye-penetrant tested and hydro-tested prior to shipment.
16″ Dia. Stainless Steel Single Expansion Joints Designed for a Pipeline
| Type: | Single Expansion Joint |
| Size: | 16″ diameter |
| Material: | 304L stainless steel |
| Design | 1/2″ axial movement and 265°F at 210 psig |
| Testing: | 100% X-Rayed |
U.S. Bellows, Inc. designed single expansion joints with limit rods for a pipeline application. They are fabricated from 304L stainless steel and have a 16″ diameter. The expansion joints were designed for 1/2″ axial movement and 265°F at 210 psig. All expansion joints were hydro-tested at 315 psig, 100% dye penetrant and the bellows longitudinal seams were x-ray examined prior to shipment
Read More46″ Dia. In-line Pressure Balanced Expansion Joint Designed for an Ammonia and Urea Plant
U.S. Bellows custom designed an inline pressure balanced expansion joint for an ammonia and urea plant in Bolivia. The bellows and liners are fabricated from 304 stainless steel and the assembly from carbon steel. The unit is 46″ diameter and 71-3/8″ in overall length. The expansion joint was designed for 0.8″ axial movement with an operating temperature of 392°F at 114 psig. A 100% dye penetrant test, x-ray, and hydro-test were performed prior to shipment.
Read More6″ Dia. Single Expansion Joint Designed for a Pipeline in Texas
| Type: | Single Expansion Joint |
| Size: | 6″ diameter |
| Material: | 304 Stainless Steel | Carbon Steel |
| Design: | 0.92″ axial movement, 0.14″ lateral movement, 400 psig |
| Testing: | 100% Hydro-tested |
U.S. Bellows designed and manufactured 6″ diameter single expansion joints for a pipeline in Texas. They are fabricated from 304 stainless steel and capable of 0.92″ axial movement, 0.14″ lateral movement and are designed for 400 psig at an operating temperature of 450°F. The assemblies include external covers to protect the bellows from outside damage during plant construction and later during maintenance. All expansion joints were hydro-tested to 600 psig prior to shipping.
Read More8″ Dia. Tied Universal Expansion Joint Designed for a Pipeline in Colorado

US Bellows designed 8″ diameter tied universal expansion joints for a pipeline in Colorado. The bellows are fabricated from 321 stainless steel and the flanges, pipe, and tie rods are carbon steel. They are designed for a lateral movement of 5″ at 400°F and 200 psig. The lateral force to deflect the units 5″ is 116 lb. The expansion joints are rated for a 7,000 cycle life and were 100% dye-penetrant tested and hydro-tested prior to shipment.



