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Flanged and flued expansion joints can take minimal amounts of axial motion due to the thickness of the flanged and flued heads.

72" Double Gimbal and Single Hinged Flanged and Flued Head Expansion Joints
72″ Double Gimbal and Single Hinged Flanged and Flued Head Expansion Joints

The flange on an expansion joint can be one of the end connections to allow for connection to the pipe in the piping system.

 

Number79
Flange Indicated on a Neoprene Expansion Joint

Ply refers to the number of sheet metal thicknesses used in the forming of the bellows. Therefore, a 2-ply bellows would be composed of two sheets of metal.

101519a2
48″ Tied Universal Expansion Joint with Two-ply Bellows

What is expansion joint ply?

Ply refers to the number of sheet metal thicknesses used in the forming of the bellows. Therefore, a 2-ply bellows would be composed of two sheets of metal.

101519a2
48″ Tied Universal Expansion Joint with Two-ply Bellows
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Heat exchanger shell bellows are used on fixed tube sheet heat exchangers. Bellows deflection is only axial and can be either extension or compression depending on the differential expansion of shell and tubes. In most cases the tubes are hotter than the shell, moreover tube material is sometimes high alloy, i.e. Stainless steel or nickel alloy, which expands about 50% more than carbon steel.

Dye penetrant testing clamshell
Heat Exchanger Clam Shell Bellows

What is a heat exchanger bellows?

Heat exchanger shell bellows are used on fixed tube sheet heat exchangers. Bellows deflection is only axial and can be either extension or compression depending on the differential expansion of shell and tubes. In most cases the tubes are hotter than the shell, moreover tube material is sometimes high alloy, i.e. Stainless steel or nickel alloy, which expands about 50% more than carbon steel.

Dye penetrant testing clamshell
Heat Exchanger Clam Shell Bellows
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The expansion joint fabric is composed of two components: PTFE resins and fiberglass cloth.

213
FLEXXCEL Flouroplastic

Yes, it does. This model requires belt attachment nuts to be tack welded.

Style 400b diagram
Style 400B

Expansion Joints should be stored in a clean and dry environment. However, as a minimum, expansion joints must be stored so that water does not penetrate any closed container.

217
Fabric Expansion Joints

Yes they do have potential for wet conditions.

212
Turbulent Flue Gas/Wet Gas Expansion Joint

Styles Include: Style 200W, Style 100W, Style 300W, Style 600W, and Style 700W

211
Dirty Flue Gas Expansion Joint

The biggest limitation is the relatively low-temperature capability.

Elastomeric Fabric Belt Single Ply Reinforcement
1/8″ Thick Elastomeric Fabric Belt With Single Ply Reinforcement

That is called torsional rotation.

Fabric Expansion Joint Torsional Rotation
Torsional Rotation

The belt radius is located at the corner of rectangular expansion joints. The radius corner helps prevent sharp creases that may shorten belt life.

205
Rectangular Fabric Expansion Joint

Flexxcell FF1 is manufactured to a high weight without sacrificing the critical flexing properties required for a fabric expansion joint.

Flutter flex
FLEXXCEL FF1

Yes, it can. The fabric belt must be able to withstand the thermal, pressure and chemical conditions. Modern fabrics accomplish this with a chemically inert barrier bonded to high strength substrate. For high-temperature applications, a layer of insulation is incorporated into the belt.

 

Splice peel back
Fabric Belt

In certain conditions, a particulate deflector can be specified to reduce air-born particulate from falling down into the expansion joint cavity. This is most common on vertical ducting with the flow directions up and an upstream liner overlapping the downstream duct. The deflector presents an angled surface to the flow and eliminates a ledge for build-up.

Component particulate deflector
Particulate Deflector

What is the function of the particulate deflector on a fabric expansion joint?

In certain conditions, a particulate deflector can be specified to reduce air-born particulate from falling down into the expansion joint cavity. This is most common on vertical ducting with the flow directions up and an upstream liner overlapping the downstream duct. The deflector presents an angled surface to the flow and eliminates a ledge for build-up.

Component particulate deflector
Particulate Deflector
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Tools needed include: Suitable/safe scaffolding, Lifting equipment (forklift, crane, hoist), Drill, Come along, Rope, Pry Bar

Reducing fabric expansion joints
Fabric Expansion Joint

The gasket is a non-porous deformable material that is installed between the belt attachment flange and the fabric belt. The gasket allows a gas-tight seal when the back-up bar clamping action is applied.

Rectangular fabric expansion joint
Fabric Expansion Joint

It includes integral telescoping liners to retain the accumulation barrier and protect the belt from abrasion.

Style 200w diagram
Style 200W

It is defined as an assembly that utilizes a fabric belt element to allow for the movement of ductwork, as opposed to a metal expansion joint which allows for the movement by means of convoluted metal bellows.

Small diameter fabric expansion joint
Fabric Expansion Joints

How is a fabric expansion joint defined?

It is defined as an assembly that utilizes a fabric belt element to allow for the movement of ductwork, as opposed to a metal expansion joint which allows for the movement by means of convoluted metal bellows.

Small diameter fabric expansion joint
Fabric Expansion Joints
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Typical operating conditions are 600 degrees F to 750 degrees F, 5” to 80” WG pressure, clean air media, boiler growth contributes to large axial or lateral expansion joint movements depending on the orientation of the joints.

227
Turbulent Flue Gas and Wet Gas Expansion Joint Applications