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57″ x 96″ Rectangular Seal Expansion Joints for a Chemical Refinery in TX

July 2, 2004
57 x 96 Rectangular Seal Expansion Joints for a Chemical Refinery in TX
57 x 96 Rectangular Seal Expansion Joints for a Chemical Refinery in TX

U.S. Bellows, Inc. recently fabricated four rectangular primary flexible seal joints for sliding flanged connections. Designed at 2 PSIG for 1350°F, the seal joints provide for one inch of axial movement to prevent damage to flange connections. EJMA Standards and B31.3 code were used in the design and fabrication of these joints. The purpose of the rectangular seal expansion joint is to prevent leakage to the outside of the Burney Windbox. The corners are double mitered to reduce stress. Inconel® 625LCF material was used in fabricating the bellows while A240 tp 310 material was used for the frame. An air test at 5 PSIG was implemented as well as dye-penetrant test to ensure product quality.

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60″ Diameter Tied Refractory Lined Universal Expansion Joints for a Chemical Refinery in Texas

June 11, 2004
60" Diameter Tied Refractory Lined Universal Expansion Joints for a Chemical Refinery in TX
60″ diameter Tied Refractory Lined Universal Expansion Joints for a Chemical Refinery in TX

U.S. Bellows, Inc. recently fabricated 60 dia. refractory lined universal expansion joints for a carbon monoxide ducting system at a chemical refinery.  The expansion joints are lined with a 3/4″ thick abrasion resistant refractory lining with hexagonal mesh reinforced anchor. A240 TP 304 material was used to fabricate the bellows and flanges and A240 TP 310 material was used for the spool. Designed for 2 PSIG, the joints were air tested at 5 PSIG to ensure quality performance. A dye-penetrant test was also implemented on the bellows’ long seam and attachment welds. These expansion joints were fabricated and designed per B31.3 and EJMA standards.

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3,212 lb. Tied Universal Joint for an Oil Piping System Application

May 14, 2004

3,212 lb. Tied Universal Joint for an Oil Piping System Application in Nevada

US Bellows custom designed and manufactured a 5″ nominal diameter and 60″ long universal expansion joint for an oil piping system application in Nevada. This expansion joint consists of high-strength Inconel® 625LCF bellows and A105 flanges. The expansion joint is designed for 1400 PSIG and 120°F per B 31.3, and the latest revision of EJMA standards. It is also designed to allow 4 1/2″ of lateral movement during operation. A 100% dye-penetrant and hydro-test at 2100 PSIG was performed prior to shipment to ensure quality.

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U.S. Bellows, Inc. Custom Designs and Fabricates a 60 dia. Double Hinged Refractory Lined Expansion Joint for a Chemical Refinery in Michigan

February 27, 2004
Expjt 01a 60″ diameter Double Hinged Refractory Lined Expansion Joint for a Chemical Refinery in Michigan
Expansion joint assembly during fabrication
Expansion joint assembly ready for shipment

U.S. Bellows, Inc. specially designed and manufactured a double hinged refractory lined expansion joint for a chemical refinery in Michigan. This expansion joint with an overall length of 40′-0″ has a 4″ thick refractory lining installed per UOP specifications. It also consists of testable two plies SB-443/Inco 625LCF bellows, 5/8″ thick, A516-70 mitered elbows, 5/8″ thick, A516-70 spool, A240-304 liners, A516-70 hinges, A193, GR 7 tie rods, and A516-70 lugs.

This expansion joint is designed for 50 PSIG and 1440°F with 3″ of lateral movement per B31.3 and EJMA standards. To ensure quality, 100% X-Ray and 100% dye-penetration tests were performed on the bellows after forming. A pneumatic test at 75 PSIG was conducted on the expansion joint assembly prior to shipping.

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55″ O.D. Refractory Lined Universal Gimbal Expansion Joints with Slotted Hinges for a Refinery in Joliet

January 30, 2004
55" O.D. Refractory Lined Universal Gimbal Expansion Joints with slotted hinges for a refinery in Joliet
286″ O.A.L. Expansion Joint Designed for the Regenerator Stand Pipe

55" O.D. Refractory Lined Universal Gimbal Expansion Joints with slotted hinges for a refinery in Joliet
163″ O.A.L Expansion Joint Designed for the Reactor Stand Pipe

U.S. Bellows, Inc. specially designed and manufactured two 55″ O.D. refractory lined universal gimbal expansion joints for a refinery in Joliet. These expansion joints are equipped with slotted hinges with an overall length of 163″ and 286″ respectively.  The 163″ O.A.L. expansion joint, designed for 60 PSIG and 1020°F, will be used at the reactor standpipe of the refinery. The 286″ O.A.L. expansion joint will be used for the regenerator standpipe of the refinery and it is designed for 57 PSIG and 1300°F. Both expansion joints consist of an A516 Gr70 pipe, two SB-443 two-ply bellows, and a slotted hinge.

To ensure quality, 100% dye-penetration, 100% x-ray and pressure tests were performed on the bellows. Pneumatic and vacuum tests were also conducted on the expansion joints and between bellows dry plies prior to shipping.

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48” diameter Refractory Lined Expansion Joint for a Chemical Plant in Ecuador

October 10, 2003
48” dia. Refractory Lined Expansion Joint for a Chemical Plant in Ecuador
48” dia. Refractory Lined Expansion Joint for a Chemical Plant in Ecuador

U.S. Bellows, Inc. designed and fabricated a Refractory Lined Expansion Joint with pantographic linkages for a chemical plant in Ecuador. This expansion joint was designed for 60 PSIG and 1450 °F with a 4” thick refractory installed per UOP specifications. The bellows were constructed from SB-443 Inconel® 625, and the weld ends, hinges, pantographic linkages, and floating ring were made from A516-70.

The bellows, weld ends, and spool long seam welds were 100% X-rayed and 100% dye-penetrant tested per ASME standards. A pneumatic test was performed at 15 PSIG for the entire expansion joint assembly prior to shipping.

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6″ Diameter Tied Universal Expansion Joints for a Steam Reformer

September 12, 2003

6” Diameter Tied Universal Expansion Joints for a Steam Reformer Project in Virginia

6” Diameter Tied Universal Expansion Joints for a Steam Reformer Project in Virginia

U.S. Bellows, Inc. recently designed and manufactured eight 6″ diameter tied universal expansion joints with 24” F-F. These expansion joints are made from two-Ply Inconel® 625 bellows, A312 TP 304 spool, and A105 flange. They are designed for FV/50 PSIG and 300°F with axial and lateral movements of +/- 0.25″ and 0.70″, respectively. The joints were 100% X-Rayed, 100% Dye-Penetrant, and hydro-yested at 75 PSIG. Flanges, tie rod, and spherical nuts are hot dip galvanized per customer specification.

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Three 12′ x 8′ Rectangular Expansion Joints with Full Radius Corners

August 1, 2003
Three 12' x 8' Rectangular Expansion Joints with Full Radius Corners
Three 12′ x 8′ rectangular expansion joints with full radius corners.

Expansion Joint in Paint Shop
An expansion joint in the paint shop.

Three 12′- 0" x 8′- 0" Rectangular Expansion Joints with Full Radius Corners for a Chemical Plant in Texas
Three 12′- 0″ x 8′- 0″ rectangular expansion joints with full radius corners for a chemical plant in Texas.

US Bellows recently manufactured three 12′ – 0″ x 8′ – 0″ rectangular expansion joints designed at 5 PSIG and 650 °F. The expansion joints are fabricated with full radius corners, which allow for increased cycle life. The bellows are formed from Inconel® 625 SB-443 GR. 1, and the rest of the assembly is fabricated from A516-70. The long seam welds were 100% x-rayed. A 100% dye-penetrant test was performed on the attachment welds.

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Three 23″ – 1/3″ Expansion Joints for a Refinery in New Jersey

July 4, 2003

Three 23’ - 1/3” Expansion Joints for a Refinery in New Jersey

U.S. Bellows, Inc. custom designed and manufactured three 2’ – 6” OD x 23’ – 1/3” long expansion joints for a refinery in New Jersey.  The bellows, pipes, and lugs were fabricated from Inco 800H high nickel alloy, A312tp 316H stainless steel, and A240tp 316H stainless steel, respectively. The expansion joints are designed for 60 PSIG, 1100°F, and 47,000 lbs. of thrust to accommodate for a high temperature application.

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