Usbellows logo.png
EJMA Logo

US Bellows is a Standards Subscriber | Exp: Dec 31, 2026 | See ejma.org to check verification process
Celebrating over 20 years of EJMA membership

Expansion Joint vs Pipe Loop: Which Thermal Solution Is Best?

Expansion Joints versus Pipe Loop

When designing piping systems, effectively solving for thermal expansion is crucial. Both pipe loops and expansion joints serve this purpose, but understanding the nuances of expansion joints vs. pipe loops is essential to make the best selection.

Pipe loops, while effective, often demand significant space and can lead to increased pressure drop within the system. This can be challenging in facilities with limited footprints or where maintaining consistent flow rates is essential.

Advantages of Using an Expansion Joint Over a Pipe Loop

  • Limited Space for Pipe Loops: Expansion joints are ideal when there isn’t enough room to accommodate the large footprint required by pipe loops.
  • Need for Minimal Pressure Drop: In systems where maintaining flow efficiency is crucial, expansion joints prevent the turbulence and friction losses associated with multiple pipe elbows.
  • Handling High-Velocity or Abrasive Fluids: Expansion joints are better suited for media with high velocity or abrasive properties, reducing wear compared to traditional loops.
  • Inadequate Structural Support: When there’s no existing support to carry the weight and shape of a pipe loop, expansion joints provide a lighter, more practical alternative.
  • Low-Pressure or Large-Diameter Systems: In low-pressure pipelines or systems with large diameters, pipe loops can become unwieldy or impractical; expansion joints offer a more straightforward solution.
  • Short Construction Timelines: Expansion joints reduce installation time by eliminating the need for extensive welding, fittings, and loop supports.
  • More Cost-Effective Overall: In most cases, expansion joints have lower material, labor, and support structure costs compared to pipe loops.

Piping System Drawing Example with Expansion Joints

Piping sys with expansion joints

Piping System Drawing Example with Pipe Loops

C:documents and settingsrogersdesktopronsylv model (1)

Choosing between an expansion joint and a pipe loop depends on more than just design preference; it requires careful evaluation of system constraints, budget, and performance goals. In many cases, expansion joints offer significant advantages in terms of space efficiency, reduced material requirements, and faster installation.

For compact, cost-effective, and high-performance piping systems, expansion joints from US Bellows provide a proven solution.

Contact our engineering team today to get expert guidance on the best thermal expansion solution for your next project.

Ready to move forward? Request a quote and submit your design specs today to get started with a custom expansion joint solution for your next project.

Did you know that US Bellows is a Piping Technology Company?

We are proud to be a one-stop solution from expansion joints to pipe supports and engineering services. We work hard to simplify your supply chain, and ensure system reliability with quality assurance.